The recent development in three.js up to the recent 49th release has been really crazy – just look at the changelog! Some work that made it in were 3d spline extrusions, which you could follow the development reading the thread in issue #905. @WestLangley‘s involvement was also a great help!
[TL;DR If this post seems too boring, or just too long (as i'm trying to release some air out of my head), feel free to skip everything but try the example. You might also like to turn on camera spline animation, create your own torus knot, or create a custom tube by writing a formula there]
View tube/spline extrusion example.
Related work (spline curves, shapes extrusion geometry, text bending) were previously mentioned, but extrusion geometry did not handle 3d spline extrusion well, so the discussion brought out new features to be implemented after being left in TODO for a couple of months. The work resulted with couples of jsfiddles, created new classes like THREE.ArrowHelper, THREE.TubeGeometry, improvements to some old classes and created a couple of new examples. Read on if you like to know what went through the thought/development process back in time.
Extruding a spline != Extruding on the Z-axis
I decided to tackle this issue one night, since I barely recall the internals of ExtrudeGeometry after leaving of quite awhile, so I tried to recreate a simple version. The first approach to take the points of the spline – which spline.getPoint(), then recreate the cross-section of the shape. Looks almost like it’d work, until you the spline move vertically up the y axis and the geometry falls apart. Ohoh. WestLangley reminds me that the geometry is not orthogonal – which refers to angles kind of perpendicular or 90 degrees from the tangent. His suggestion to modify the TorusKnotGeometry (done by @oosmoxiecode) to create a TubeGeometry is a wise choice.
Not a very correct path extrusion

Normal of a 2D line != Normal of a 3D line
Ok, I recalled having to deal with a path normals in the text bending implementation. That was done by getting the tangent of the path, and invert the vector like -y / x. I thought surely there’s a formula to do the same in 3D. Looking up the wikipedia topics of normals, there were formulas for normal to a plane, normals to a face, but no, there aren’t any formulas for a vector in space. And so I begun to understand and as @profound7 reminded me that there are just infinite amount of normals to a line in space.
There are however a set of formulas in tackling this issue, as @miningold brought up, the the Frenet–Serret formulas, and that became another topic in math for me to study. From the simple understanding I have now, the Frenet–Serret or TNB frames are like your thumb and 2 fingers in either the left hand (or right hand) rule. Each direction represents the tangent, normal and binormal which are 90 degrees / orthogonally apart.
Sounds simple? Could be, but the ill-rewards of not being a diligent student in school is having to now stare painfully at this paper “Tubes and the TNB frame”. Perhaps after damaged brain cells and hairs interpreting those seemingly foreign mathematica symbols, I thought I could try explain these formulas in my own understanding.

Frenet–Serret Formulas for dummies like zz85
Spline = an imaginary line in space which a point will travel from one end to another end over time.
Tangent = Is the change of position at a particular point of the spline. This the first derivative of position over time. Now what we need to store is simply its unit vector, by dividing its length, so its magnitude is equals to 1, since we only need its direction, not magnitude.
Normal = Change of tangent unit at a particular point / time of the spline. I was wondering for a while why this is not the 2nd derivative of the position over time – and I realized that that’s because T is a unit vector rather its change in position.
Binormal = By doing a cross multiplication of T and N, you will get a binormal perpendicular to both vectors.
Frenet–Serret frames != Magic bullet for spline extrusion
Yeah, with Frenet–Serret formulas, that means I can just plug in a formula to get the normals, and it would be simple to implement the tube geometry? Not so soon again, because I soon hit the situation that miningold was facing earlier – there were some really ugly wraps in geometry. This call for some visual debugging of the geometries normals – WestLangley was doing something similar and so we thought these helpers would be useful. Those got refactored later to THREE.ArrowHelper.
Even with Frenet–Serret formulas, fail.

What happened? Because of inflections in portions of a cat-mull rom spline, the normals may flip around really unexpectedly rapidly. On the positive side, that seems like that’s a well known problem if you search on the net. From this link from CMU provides a pretty simple and usable solution, taking the binormal of the previous segment to compute the normals and binormals for the current ones, which is the moving frame approach. With that, we could already start to implement some fanciful geometry.
Heart Tube

Moving Frames != Ending Frames
The next problem was then brought up, that is normals of the ending and starting normals of closed tubes do not match. That could be quite obvious if the radius segments were few, and joining seam would have an ugly closure. I found links to some papers on RMF Rotation Minimizing Frames (RMF) – a method which double reflects, I guess for comparing rotation changes before and after segments, in order to process the frames correctly. While I didn’t manage to understand all these, WestLangley wrote the implementation for the Parallel Transport Frame approach, making sure the tube is slowly twisting so that the starting and ending binormals. Yeah!

To test out the new TubeGeometry, I started looking for some spline formulas. I also started looking into knots because @mrdoob proposed the possibility to implementing the TorusKnot with TubeGeometry. With a little practice, you would find a defining a curve/spline object using the method THREE.Curve.create() really easy, and I also started appreciating some beauty of mathematics and formulas, in that you could create beautiful, and even complex geometries with really simple code.
Decorated Knots
If you look into curve extras source, there’s a tiny compilation of links to some pretty good resources on curves and knots. However, one resource that particularly interest me was a university paper on decorated knots. By applying certain pattern of formulas to knots, you would get interesting and beautiful geometries. I have used some of the formulas in the spline extrusion example and you could easily use those formulas too.

Real-time Knots
So if you haven’t realized, three.js is versatile and powerful enough to be a 3d/math graphing software. Many of the existing sites on knots and curves would require you to download some graphing/knotting software, or at best uses some Java applets. So no longer do you need download any stuff or plugins, you can run that in your browser. In my example, you can create your own torus-knot by defining your p,q,r parameters, or even write an entire new curve by formulas. Well, it seems that Google’s have also thought along the same lines, having enabled a webgl 3d graph plotter in their search engine (Rose Example). Probably a good time now that SwiftShader (webgl software fallback) is getting activated in Chrome too.

Camera Movements
On turning on the spline animation, you would kind of follow the direction of the spline from a distance above it. The camera orientation is stabilized using the binormals of the same frames generated for the TubeGeometry. When I started experimenting with it, the simplest way would just to rotate the camera in the direction of the spline tangents. It probably works, but with a side effect, the control of the camera’s spin may be lost. Perhaps not too bad an idea, if you want to create a dizzy effect or re-enact Joseph Kittinger’s not so successful jump (before his world famous record breaking jump). And the “Look Ahead” option kind of gives a different feel by fixing the camera view on a point, a distance away on the spline. Scaling up the geometry while on the spline camera works too.

What’s next?
ExtrudeGeometry has extended a similar kind of 3d extrusion used in TubeGeometry. It can probably be more refined for its purpose. There has also been some work on ParametricGeometry, which could be used for an internal TubeGeometry refactoring. I’m planning to work on a little three.js DIY rollercoaster experiment which would probably be a good use case for testing and refining all the work here – and a 3D spline editor to come with that (since there’s already some form of 2D spline editor)
Not enough curves?
Oh, and if you are really interested in mathematics, curves and splines, I stumbled upon this really interesting lecture on this topic, touching on the practicality of curves in buildings, bridges and even roller coasters. (the video lecture is not in a very high quality, but you can also download the lecture slides and audio). Have fun!
(ps. today’s three.js 2nd anniversary according to mrdoob. initially thought i could write another post to commemorate this day, oh wells… happy three.js day!)

Looking forward to see that rollercoaster!
Outstanding work!